What is the Aluminum Cold Forging Process and AL hot Forged Parts? 7075T6 Aluminum alloy forged parts manufacturer

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what is Aluminum alloy Cold Forging?
What Is The Aluminum Cold Forging Process and AL Cold Forging Parts?
What is Cold Forging?

The most obvious difference between hot forge and cold forge is, while hot forge induces extensive heat onto the aluminum billet, cold forge simply keeps the workpiece at room temperature with no additional heating required. Cold forged products reach greater hardness yet lower malleability, however, this method is more cost- effective and more eco-friendly.

Why Cold Forging?
Cold forging is often preferred by manufacturers since it requires little to no finishing work. Considering that all workpieces are annealed before forging, it wouldn’t be necessary to apply an additional heating process before machining. The weight of the final product is equivalent to the original weight of the billet, no additional weight loss during cold forging. Cold forging also provides great dimensional precision, which is very suitable for small components. The shortened manufacturing time and longer lifespan of the die along with the advantages listed above, prompted many manufacturers to adopt cold forging into their production.

Due to not heating up the workpiece, the billets being worked during cold forging will be way harder and rather low in malleability, the stretch and shaping of the billet will be limited, therefore, customized designs can’t be produced by cold forging.

Due to not heating up the workpiece, the billets being worked during cold forging will be way harder and rather low in malleability, the stretch and shaping of the billet will be limited, therefore, customized designs can’t be produced by cold forging.

According to the statements listed above, only a few limited options of raw metal can be used to cold forging, for example: metals with a high carbon content won’t be appropriate for cold forging by reason of the low ductility nature of said metal, and might chip off or even break the material during forging.

How to Cold Forge?
The process of cold forging is performed under room temperature, hence the name, cold forging. The workpiece is simply pressed between an upper and lower die until it has formed the predetermined shape. To complete a cold forged product, it has to go over numerous procedures in order to finish, rolling, drawing, pressing, spinning, heading, and extruding. Cold forging extrusion is a very common way of manufacturing, this technique is widely used on automotive components.

Potential Cost Reductions in Hot Forging
To reduce cost in manufacturing cold forging products, the most direct way is raw materials, purchase them from upstream suppliers, eliminate the middle man and have metal workpieces sent right to the factories.

Also, obtaining professional know- how on all involved materials, tools, methods, and processes, distribute the fitting billet on the appropriate machine to ensure maximum efficiency on production.

A high- quality and efficient lubrication system is yet another way to significantly reduce cost. Equal and adequate lubrication is key during cold forging, especially products that need multiple station presses. By implementing this system, failures or flawed products can be greatly reduced thanks to the coating of lube, which decreases the chance of having to re-forging a batch of items, and ultimately, minimizing unnecessary cost.

Specification

Material 6061-t6 strength HB>95 surface red anodic oxidation for Great Wall harvard auto parts auto shock absorbers

surface treatment

anodizing

technics

Aluminium alloy forging

application

auto spare parts

sample

free 2

certification

ISO;TS

oem

accept

capacity

0.5k

color

red

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Material 6061-t6 strength HB>95 surface red anodic oxidation auto parts auto shock absorbers factory
OEM CNC machining anodized aluminum 6061 6063 7075 cold forging aluminum factory price China
ProcessAluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning
EquipmentCold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding
MaterialA319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect.
Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6
SurfaceTrimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating.
Software AssistancePro-e/Solid work/UG/Auto CAD/CATIA
Products ApplicationAutomotive industry, Bicycle and motorcycle, Door and windows and furniture, Household  appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect.
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Artisan industry trading (Nantong) CO.,LTD professional in ADC12 /Al-Si-Cu Aluminum alloy die-casting production, aluminum alloy high-strength squeeze die casting(Auto Parts Squeeze Casting Parts), plastic injection production, and mold R&D and manufacturing.

Focus on the development of technical services for lightweight equipment, processes and products. We have successfully provided a complete set of solutions in light alloy precision forming for hundreds of domestic and oversea customers, helping customers solve many production technical problems and achieve value increasement, the industries include automobiles and motorcycles, communications, engineering machinery, aviation, and electronics etc.

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--10 Years Aluminum Die casting Experience .
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Artisan industry trading (Nantong) CO.,LTD
ADD: No.13 ZhouZhuang Community, JiangAnTown, RUGAO city, JIANGSU CHINA
TEL/WhatsUP: +86 150 5061 5346

https://www.artisanmake.com
Email:info@artisanmake.com

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